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Photonic integration moved from the wafer fab to the packaging line

Monolithic integration promises a lot on paper but limits yield and reliability in production. The cantilever platform keeps lasers and silicon separate until a standard flip‑chip step joins them.

The cantilever bond, side view

A III‑V laser die is flipped onto a silicon interposer. A thick silicon waveguide on a cantilever meets the laser output and holds alignment while the bond is made.

  1. Source laser dies

    DFB dies come from several qualified foundries. Any III‑V material system can be used.

  2. Bond at an OSAT

    Standard high-speed flip-chip tools place each die. No specialised alignment equipment is needed.

  3. Align passively

    The cantilever waveguide holds alignment below 200 nm, so there is no active alignment step per laser.

  4. Test quickly

    Devices can be tested in a rapid, straightforward flow before they leave the line.

What changes on the factory floor

Figures published by Photon Bridge for the cantilever platform.

100x

Faster bonding

Flip-chip at production speed instead of slow active alignment.

50x

Larger waveguide

Thick silicon waveguides handle more than 1 W of optical power.

25x

Lower wavelength variation

Passive devices work with little or no active tuning, which saves power, complexity and cost.

Unlimited optical I/Os, any material

Because alignment is set by the cantilever and not by each placement, a device can carry as many optical inputs and outputs as the design needs.

The same flow accepts different III‑V materials, which opens the platform to lidar and spectral sensing as well as data centre links.

Long narrow Photon Bridge laser source board with a green edge and a fibre pigtail
Photon Bridge external laser source, product render

Packaging partner or foundry?

Photon Bridge works with outside chipmakers and assembly partners rather than its own fab. Get in touch to discuss the flow.

Contact the team